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How to choose a power inductor: inductance, Isat vs Irms, DCR, shielding, size and AEC-Q200 (with MAZO datasheet values)

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Short answer: Pick the inductance from the ripple you accept, then check three limits in order: saturation current (Isat) against the peak current, heating current (Irms, called Idc by MAZO) against the RMS current, and DCR and part temperature against your loss and thermal budget. Then choose shielding, body size and, for automotive work, AEC-Q200. The full guide with all tables is at [Power inductor selection guide](/buying-guides/power-inductor-selection-guide).
The inductors below are made by Kun Shan MAZO Tech Co., Ltd. MST distributes them and is not the manufacturer. Every value comes from the MAZO datasheets (VCMA-0420 rev A4, VCMA-0530 rev A2, VCMA-0630 rev A2, VCMA-1040 rev A2, VCMA-1350 rev A4, LPCA-1040 rev A1).

Step 1: Follow the selection order

Seven-step power inductor selection flowchart: inductance, peak current, saturation current, heating current, DCR and temperature, shielding and size, AEC-Q200
Selection flow drawn by MST Engineering. Formulas are standard buck-converter relations.
1. Inductance: in a buck converter, ripple ΔI = (Vin − Vout) × Vout / (Vin × fsw × L). Start from the range in your controller datasheet. 2. Peak current: Ipk = Iout + ΔI/2. 3. Isat above Ipk, and ideally above the controller switch current limit, which the inductor sees at start-up or during a short. 4. Heating current above the RMS inductor current. 5. Copper loss ≈ Irms² × DCR max; ambient plus rise must stay within the part limit (125 °C for MAZO).

Step 2: Isat and Irms are different limits

RatingMAZO definitionCompare with
IsatDC current that causes L0 to drop approximately 30 %Peak current and controller current limit
Idc (heating)DC current for an approximate 40 °C rise, 25 °C ambientRMS inductor current
Part temperatureAmbient + rise must not exceed 125 °CWorst-case ambient + measured rise
In the MAZO VCMA tables the MAX current column is the lower figure; use it as the conservative design value.

Step 3: Same 2.2 µH, six bodies

Bar chart of Isat and Idc with a DCR line for 2.2 µH MAZO VCMA-0420, 0530, 0630, 1040, 1350 and LPCA-1040 inductors
Chart by MST Engineering from the MAZO datasheets.
Part numberMax size (mm)DCR typ / max (mΩ)Idc typ / max (A)Isat typ / max (A)Rated VAEC-Q200
[VCMA-0420-2R2-M-1A](/store/mazo-power-inductors/VCMA-0420-2R2-M-1A)4.75 × 4.45 × 2.042.0 / 50.04.2 / 4.05.5 / 5.040Yes
[VCMA-0530-2R2-M-1A](/store/mazo-power-inductors/VCMA-0530-2R2-M-1A)5.7 × 5.4 × 3.023.0 / 26.05.5 / 5.08.5 / 8.050Yes
[VCMA-0630-2R2-M-1A](/store/mazo-power-inductors/VCMA-0630-2R2-M-1A)7.3 × 6.8 × 3.013.5 / 15.09.5 / 9.012.5 / 12.075Yes
[VCMA-1040-2R2-M-1A](/store/mazo-power-inductors/VCMA-1040-2R2-M-1A)11.5 × 10.3 × 4.06.0 / 7.014.0 / 12.019.0 / 18.075Yes
LPCA-1040-2R2-M11.5 × 10.3 × 4.06.0 / 7.012.0 (typ)18.0 (typ)Not statedNot listed
[VCMA-1350-2R2-M-1A](/store/mazo-power-inductors/VCMA-1350-2R2-M-1A)13.8 × 12.9 × 5.04.0 / 4.621.0 / 19.028.0 / 26.075Yes
Inductance ±20 % at 1 MHz, 1.0 V, values at 25 °C.

Step 4: Worked example, 12 V to 3.3 V at 3 A, 1 MHz

1. ΔI = (12 − 3.3) × 3.3 / (12 × 1 MHz × 2.2 µH) ≈ 1.09 A; Ipk ≈ 3.54 A; Irms ≈ 3.02 A. 2. VCMA-0420-2R2-M-1A: Isat 5.0 A and Idc 4.0 A (MAX columns) pass; DCR loss ≈ 0.46 W. 3. VCMA-0530-2R2-M-1A: Isat 8.0 A and Idc 5.0 A leave more margin above a controller limit; DCR loss ≈ 0.24 W. 4. Decide on the controller current limit, board temperature and height (2.0 vs 3.0 mm), then measure on the board.

Step 5: Shielding, size and footprint

Top and side views of MAZO VCMA-0420, VCMA-0530, VCMA-0630, VCMA-1040 and VCMA-1350 maximum body sizes drawn to scale with a 10 mm bar
Maximum body sizes drawn to scale by MST Engineering from the MAZO datasheets.
All series here are molded bodies that the datasheets describe as magnetically shielded, low EMI. Copy the land pattern from the datasheet of the exact series:
MAZO VCMA-1040 molded power inductor outline drawing with the body dimensions as published in the datasheet
Dimension drawing from the MAZO VCMA-1040 datasheet (rev A2), reproduced by MST.

Step 6: AEC-Q200

The VCMA-0420, 0530, 0630, 1040 and 1350 datasheets state AEC-Q200 qualified, −55 °C to +125 °C including self-heating. The LPCA-1040 datasheet lists computing applications and not AEC-Q200; for automotive work in that body use the VCMA-1040.
Photo of MAZO VCMA-0420 series molded power inductors, a 4.75 × 4.45 mm SMD body
Representative series photo of MAZO VCMA-0420.

Original OEM documents (links only)

1. Kun Shan MAZO Tech Co., Ltd., VCMA and LPCA datasheets: linked from each product page, for example [VCMA-1040-2R2-M-1A](/store/mazo-power-inductors/VCMA-1040-2R2-M-1A). 2. Automotive Electronics Council, AEC-Q200. http://www.aecouncil.com/AECDocuments.html

Ask an engineer

Send your Vin, Vout, load current, switching frequency and height limit through [Ask an engineer](/rfq?entry_source=ask_engineer&search_term=power+inductor+selection&quantity=1&community_path=%2Fcommunity%2Fc%2Fpower-inductors). MST replies with MAZO candidates, samples, price and lead time. Browse [MAZO power inductors](/store/mazo-power-inductors) or try the [MAZO inductor selector](/tools/mazo-inductor-selector). For parts outside this list, use a [sourcing RFQ](/services/sourcing-rfq?sourcing_mode=supplier_match) or [post a part request](/community/new?kind=part_request).
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